Leading Technologies Powered by Elmo

Hello everyone! I'm thrilled to share something truly fascinating with you today.

Today, we'll explore the incredible capabilities of the Chaos mobile robot from Autonomous Solutions, a marvel designed to navigate the most challenging landscapes with ease. The Chaos mobile robot is not just any ordinary machine; it's an autonomous tracked platform built for high mobility in rugged environments.

Imagine a robot equipped with a variety of sensors and payloads, all supported by four powerful tracked arms that provide both speed and strength.

Each arm is driven by two motors—one for rotation and another for locomotion—allowing it to tackle obstacles and traverse difficult terrain effortlessly. Autonomous Solutions had a clear vision when developing this platform.

They aimed to enhance its speed and strength for traversing various terrains, carrying payloads, and climbing obstacles.

They wanted to maintain the existing control architecture and communication protocols while minimizing the design footprint to reduce weight and size.

The challenge was to achieve real-time distributed control for independent arm movement, enabling agility even on steep and uneven surfaces. To meet these ambitious goals, they turned to Elmo's Gold Whistle servo drives, which are installed at the junctures of the tracked arms and the robot body.

Each arm utilizes two of these drives, mounted on custom-designed PCBs.

The choice of Gold Whistle was driven by its extreme power density and compatibility with the CANopen protocol, all packaged in a lightweight and compact design.

This high power output translates to impressive arm torque and rapid position changes, ensuring agility under heavy loads and speed on both flat and steep terrains. The robot operates using CANopen distributed control with the DS 402 protocol for motion control, complemented by Elmo's DS 301 binary interpreter.

This setup allows for enhanced motion control modes, leveraging Gold Whistle's proprietary command set.

The compliance with standard communication protocols enabled Autonomous Solutions to seamlessly integrate this new technology with their existing control platform. The results have been remarkable.

Gold Whistle drives provide closed-loop motion control, feedback inputs, and robust communication support.

The compliance with CANopen, DS 301, and DS 402 allows the pre-existing robot controller to issue high-level motion commands.

Bret Turpin, the Project Manager, highlighted how Gold Whistle's ability to manage extreme power and tight space requirements has significantly improved the Chaos robot's capabilities.

It can now carry over 45 kilograms, or one hundred pounds, and achieve top speeds that rival any robot in its class.

The support from the manufacturer has been exceptional, with engineers responding in hours rather than days. So, as we delve deeper into the world of robotics, remember that innovation is not just about creating machines; it's about solving real problems and pushing the boundaries of what's possible.

Stay tuned for more insights into this exciting field!

Hey everyone, I'm Eithan. Today I want to share something fascinating and important in healthcare technology that can help you appreciate the life-saving innovations happening around us.

Let me take you into the world of C-Arms and show you how they're revolutionizing medical procedures. Picture this: a tool that allows physicians to see inside the human body with remarkable clarity during surgeries and emergency care. These advanced C-Arm systems produce consistently high-resolution images while smoothly accommodating intricate movements, giving doctors the perfect view when lives are on the line.

Now, here's what makes these machines so incredible. C-Arms have become essential in modern healthcare because they provide doctors with precise control and immediate responsiveness. What's really clever is how doctors can manipulate the C-Arm in real time using a simple console or foot switch, which dramatically enhances patient safety. The engineering behind this is remarkable - the counterbalanced, isocentric design rotates freely while maintaining constant distance between the imaging source and patient, ensuring the central beam stays perfectly focused.

But here's where it gets really interesting. The C-Arm's motion is controlled by a sophisticated computer application that instantly responds to the doctor's input, acquiring, processing, and presenting those crucial high-resolution images. However, the real challenge was finding a solution that could deliver uncompromising quality while managing all those complex movements simultaneously.

That's where innovation stepped in. Enter Elmo's Gold Maestro network controller, which was specifically designed to tackle these exact challenges. While motion commands flow through the computer application, the Gold Maestro brilliantly handles all the complex real-time calculations with its closed-loop solution. This ingenious approach frees up computer resources, allowing for lightning-fast image acquisition and processing.

What makes this solution truly special is that Gold Maestro stands as the most advanced multi-axis network controller, working seamlessly with Elmo's power-dense servo drives. Its intelligent, modular design creates a network of servo drive nodes, each with unique identities, that can be controlled and monitored with incredible precision. Even more impressive, the compact Gold Twitter drives actually reduce the weight of moving parts while enhancing the entire system's rigidity.

So what does all this technology deliver? The Elmo solution brings industrial-grade standards to C-Arms, powering every motion with exceptional precision while optimizing operation and minimizing patient radiation exposure. While the computer focuses entirely on imaging, Gold Maestro orchestrates the motion control behind the scenes, ensuring each component operates with absolute accuracy. The result is a system boasting impressive reliability, easy implementation, and endless potential for future upgrades.

Thank you for joining me on this journey through advanced medical imaging technology - it's amazing how innovation continues to save lives every single day!

Hello everyone, I'm Eithan, and today I want to share an exciting story about innovation in the world of robotics.

So, let's dive in! Imagine a leading mobile robot manufacturer with a bold vision.

They set out to create a portable, heavy-duty, two-wheeled autonomous vehicle capable of following magnetic tape to transport heavy components within manufacturing plants.

Their goal? To build the smallest, most cost-effective mobile robot that could handle loads of up to one ton, or over two thousand pounds.

Every component had to withstand the rigors of an industrial environment while ensuring quick time to market with off-the-shelf parts. The challenge was significant.

The motion control products needed to deliver high power density in a compact unit, fitting seamlessly into the robot's design.

Reliability was paramount, with an extended Mean Time Between Failures, or MTBF, required for all motion functions.

The robot utilized an adaptive line-sensing technique, demanding swift and accurate delivery of motion commands to execute delicate operations flawlessly.

Battery life was also a concern; oversized components could lead to frequent recharges during shifts.

Streamlining the design would not only cut costs but also enhance long-term efficiency. To tackle these challenges, the team chose the Gold Solo Double Twitter, part of Elmo's Gold Line.

This solution was designed for applications requiring compact size, integrated intelligence, and high power density.

The Gold Solo Double Twitter drives are built to thrive in demanding 24/7 manufacturing environments, even under high ambient temperatures.

Two of these drives were strategically installed within the vehicle, close to the motors, optimizing production while minimizing maintenance. Elmo's application engineers collaborated closely with the design team to ensure seamless integration, significantly reducing time to market.

Thanks to Elmo's advanced unipolar switching technology, the servo drives operate motors efficiently, eliminating wasted current and enhancing production utilization.

The Gold Solo Double Twitter drives are capable of executing sophisticated motion control loops, providing precise movement, feedback inputs, and robust programming capabilities. The results were impressive.

The Gold Solo Double Twitter servo drives met all the robot's requirements, enabling the manufacturer to implement cost-effective, reliable automation on the production line.

This innovation not only saved time and energy but also allowed the customer to create a highly competitive product in the market. So, as you can see, the intersection of technology and creativity can lead to remarkable advancements.

Remember, every technical problem has a logical solution; it's all about finding the right approach.

Thank you for joining me today, and I hope this story inspires you to think about how technology can reshape our world!

Hello everyone! Today, I want to share something truly fascinating with you.

If you've ever wondered how precision meets innovation in the world of diamond cutting, you're in for a treat.

So, stick around, because what I'm about to explain could change the way you think about motion control in manufacturing. Let's dive into the world of Elmo's motion control solutions, specifically designed for diamond laser cutting systems.

When it comes to the intricate process of cutting, bruting, and shaping diamonds, precision is everything.

There's virtually no room for error, and that's where Elmo steps in with a solution that guarantees superior performance, high accuracy, and seamless coordination.

This ensures minimal weight loss of the rough diamond, which is crucial in this industry. The motion control requirements for diamond cutting are quite specific.

We need real-time synchronization and smooth motion control across various axes.

The X and Y axes must move with high velocity, while the Z axis focuses the laser precisely where it's needed.

The R axis rotates the diamond, and we also require position-based pulse-width modulation outputs for controlling the laser power.

It's essential to maintain a steady feed rate during the laser sawing process, and we must minimize velocity jitter.

This ensures that operators observing the workpiece through a camera see a clear image, not one distorted by motion. Timing is critical, too.

The laser must turn on and off at precise moments to cut only where specified, minimizing any weight loss.

Constant vector speed is necessary to ensure smooth motion, resulting in a clean, wavy-free cut. Now, let's highlight some key features of Elmo's Diamond Cutting Solution.

We utilize high-power, high-density Gold servo drives that control the X, Y, Z, and R motors, as well as the laser's power according to the path's speed.

The controlled pulse-width modulation outputs along the cutting path enhance precision. Our Gold Maestro distributed network controller can handle up to one hundred axes, supporting smooth trajectory planning with fifth-order polynomial calculations.

This ensures full jerk control and maintains highly accurate and smooth continuity in velocity and acceleration, even over corners and arcs. Additionally, we offer two-dimensional and three-dimensional error correction support, which compensates for mechanical inaccuracies.

This feature allows for position corrections in one-dimensional, two-dimensional, and three-dimensional systems, like XY tables. Finally, our Elmo Application Studio design software simplifies the integration of any Elmo product into your system.

This accelerates the development of reliable, high-performance machines, making the process faster and more affordable. So, whether you're a seasoned professional or just curious about the technology behind diamond cutting, I hope this gives you a clearer picture of how we're pushing the boundaries of what's possible in this field.

Thank you for joining me on this journey!

Hello everyone, today I want to share an inspiring story about innovation and problem-solving in the world of technology.

This narrative is not just about machines and numbers; it's about the relentless pursuit of excellence and the solutions that can transform industries.

 Imagine a company that specializes in manufacturing advanced machines for bonding solid-state light-emitting diodes, or LEDs, which are used in countless applications.

This company, known for its innovation and high-volume production, faced a significant challenge.

They were on a quest for faster and more cost-effective methods to produce industry-leading LEDs.

Their goal was to enhance the speed and accuracy of their automated die bonding machines. Enter Elmo, a team tasked with creating a motion control solution that could achieve a remarkable 90-degree point-to-point motion in just forty milliseconds.

They also needed to ensure that the settling time was precise, with a tolerance of plus or minus twenty-five counts in five milliseconds.

It was a tall order, but Elmo was ready to rise to the occasion. The solution they devised was nothing short of ingenious.

They implemented a direct drive rotary motor shaft connected to a rotational load, all controlled by Gold servo drives and powered by a dedicated Elmo power supply.

This innovative approach included advanced features like three-stage gain scheduling and acceleration feed-forward servo loop functionality, along with high-order software filters for both velocity and position control loops. The results? Elmo's solution exceeded expectations, reducing the motion profile to an astonishing thirty-five milliseconds.

The die bonding machine was able to settle into an incredibly low position error of just plus or minus fifteen counts in only five milliseconds.

With the help of Elmo Application Studio, the implementation process took only a few hours, showcasing the efficiency of their solution. The benefits were profound.

The machine's throughput accelerated, allowing for greater output in less time.

Elmo's compact design provided high power while fitting seamlessly into the limited space of the machine.

The operation was not only fast but also precise, enhanced by advanced software functions that improved servo performance.

Remarkably, the power consumption was efficient, with only twelve amps in the power supply and eighteen point forty-five amps in the motor, both well within the required limits. In essence, Elmo's solution for the die bonding machine represents the pinnacle of accurate and speedy motion control.

It saved the customer both time and money in implementation and execution.

With industry-leading mean time between failure, Elmo products continue to deliver reliable performance at the highest levels in the field. So, as you reflect on this story, remember that every challenge is an opportunity for innovation.

With the right mindset and approach, we can turn obstacles into stepping stones toward success.

Thank you for joining me today, and I hope this inspires you to tackle your own challenges with confidence and creativity.

Hello everyone! Today, I want to take you on a journey through the fascinating world of advanced cardiac imaging systems.

Now, you might be wondering, why should you care about this? Well, understanding these technologies not only sheds light on how we diagnose and treat heart conditions but also highlights the incredible innovations that are making these processes faster and more efficient.

So, stick with me, and let's explore how these advancements are changing lives.

Imagine a machine that can complete Gated SPECT studies in just two minutes, compared to the old methods that took up to twenty minutes.

This breakthrough is not just about speed; it's about revolutionizing patient care.

The new systems utilize larger radiation collection angles and unique scan patterns, making photon collection ten times more efficient.

That's right—ten times! Plus, with novel solid-state detectors and advanced reconstruction algorithms, we're seeing improvements in resolution by over two times.

It's like upgrading from a standard definition TV to a crystal-clear 4K display.

Now, let's talk about the machine itself.

This sophisticated cardiac scanner is designed with nine collimators on rotary axes, allowing for precise angular target scanning.

There's even a tenth axis that adjusts the collimator base for perfect alignment—all of this happens internally, so patients don't even notice it.

The requirements for this machine were quite demanding, needing a compact motion solution with minimal wiring to ensure seamless integration.

Fast serial communication was essential to stabilize the heads within just forty milliseconds, all while adhering to medical EMI compliance.

To achieve this, the team chose Elmo's Gold Twitter for its compact size and integration capabilities.

Like all Elmo drives, it's compliant with medical EMI standards, which means no need for external filters.

Ten Gold Twitter drives manage the angular axes and base motion of the collimators.

The Platinum Maestro controller orchestrates all these movements, communicating seamlessly with the drives.

The system's PC sends commands to Maestro using TCP/IP, which simplifies the process and alleviates the burden on the scanner's processor.

The results? Elmo's high-performance drives met the rigorous motion profile requirements with flying colors.

The distributed communication system minimized cabling, saving both space and costs.

Plus, the Platinum Maestro integrated quickly with the machine's motion, and the advanced software significantly shortened the time to market.

Throughout the design and build process, Elmo provided exceptional support, ensuring everything ran smoothly.

So, as we wrap up, remember that these innovations in cardiac imaging are not just technical achievements; they represent a commitment to improving patient care and outcomes.

Thank you for joining me on this exploration of technology that's making a real difference in the world of healthcare.

Hey there, everyone! Today, I want to take you on a journey into the fascinating world of beverage bottling.

You might think that something as simple as a bottle cap or label is just that—simple.

But let me tell you, there's a whole lot of advanced technology behind the scenes that makes it all happen.

So, if you've ever been curious about how those labels get on your favorite drinks or how caps are securely fastened, stick around.

You're in for a treat!

Imagine a bottling company that's looking to boost efficiency without overhauling its entire machinery.

That's where the magic of electronic CAMs with digital servo drives comes into play.

You see, traditional rotary carousels are often used in these machines, but they come with their own set of challenges.

The mechanical cam systems can be inefficient, requiring complex installations and ongoing maintenance.

Plus, they lack the flexibility needed to adapt to different bottle formats.

This is where the shift to electronic CAMs becomes a game-changer.

By using an onboard electric motor for each platter or chuck, companies can enjoy greater format flexibility and streamline their operating cycles.

In this case, the bottling company turned to Elmo Motion Control for a solution that would revolutionize their labeling and capping processes.

They opted for the Harmonica servo drive, which operates in ECAM mode.

This compact drive can fit right inside the bottle axis, eliminating the need for a timing belt while being robust enough to handle the shocks from pressing bottles.

The machine was designed with two labeling systems, and a central controller identifies the label position after the first label is applied.

Each drive operates with an ECAM table, allowing for precise control of the machine's movements.

What's truly remarkable is how advanced ECAM programming enhances flexibility.

The bottle's movement profile can be adjusted without any mechanical changes.

For instance, manufacturers can easily modify the turning speed based on the bottle's size.

The results speak for themselves.

This innovative Elmo solution boosted the machine's update rate significantly, improving from four milliseconds per point to just two.

It also reduced the network baud rate, allowing for distributed networking and advanced programming capabilities.

This means the company could enhance efficiency in their existing machines without the need for major mechanical changes.

So, the next time you pop open a bottle, remember the incredible technology that went into making that simple act possible.

It's a perfect example of how innovation can transform even the most routine tasks into something extraordinary!

Hello everyone! I'm excited to share something truly fascinating with you today.

Have you ever wondered how cutting-edge technology can revolutionize the way we drive? Well, buckle up, because we're about to dive into the world of steer-by-wire technology and its incredible advantages, especially showcased in the Shell Eco-marathon energy-saving competition.

This is where vehicles are pushed to their limits to achieve maximum fuel efficiency, and steer-by-wire systems are leading the charge. Imagine a vehicle that utilizes electronic steering systems, allowing for optimal use of space while providing unparalleled flexibility.

This innovation not only simplifies interior design but also helps reduce costs.

Let me tell you about the Sax 2 fuel cell vehicle, developed by Fortis Saxonia e.V.

Chemnitz for the prototype category.

With the support of Elmo Motion Control, who provided the Harmonica compact servo drivers, this vehicle is a prime example of what steer-by-wire can achieve. In the Sax 2, traditional steering columns are replaced by a driver-controlled analog joystick.

This joystick sends signals to two Harmonica mini drivers that control the rear wheel steering.

The beauty of this system lies in its minimal space requirements for joystick movement, allowing for a very narrow chassis design.

This not only minimizes the front surface area but also reduces air resistance, making the vehicle more efficient. Now, let's talk about safety.

The steering angle and speed are adjusted based on the vehicle's speed, and thanks to the high center of gravity of the Sax 2, the risk of rollover from steering faults is significantly minimized.

The steer-by-wire system is designed with additional software to further reduce the risk of overturning.

Plus, it's powered by hydrogen fuel cells, with plans for a Stability Control Sensor in the future. Of course, implementing such advanced technology comes with its challenges.

Achieving the highest levels of function and flexibility while ensuring safety and system availability requires thorough danger and fault tree analyses.

The Sax 2's unique design demanded built-in redundancies to address its high center of gravity and the associated rollover risks.

Additionally, strict weight and size requirements for motion controllers and servo motors posed further challenges, all while maintaining high operational power with lightweight engines. Fortunately, Elmo's Harmonica servo controller rose to the occasion, meeting all the design requirements for steer-by-wire.

This system features built-in redundancies, with two redundant Harmonica motion controllers receiving steering signals from the driver's joystick and communicating vital velocity and position data to the rear wheels of the Sax 2. So, as we explore the future of driving, remember that innovations like steer-by-wire technology are not just about making things easier; they're about making them safer and more efficient.

Hey everyone, it's Eithan here.

Today, I want to take you on a journey into the fascinating world of bomb disposal robotics.

You might be wondering, why should you care about this topic? Well let's dive in! Imagine a bomb disposal robot designed to navigate tight spaces like aircraft, subway cars, or buses.

In these scenarios, every movement counts, and the weight of the robot can mean the difference between success and failure.

That's where the right servo drives come into play.

The Telemax bomb disposal robot has been specially adapted for these narrow operations, making compact servo drives absolutely essential. Now, let's talk about the machine requirements.

This robot has a maximum weight limit of eighty kilograms, with the battery and motors making up most of that weight.

To operate effectively in confined spaces, the physical size of the robot had to be minimal.

Key considerations included a twenty-four-volt DC battery supply that requires high current drives, EtherCAT communication for fast and synchronized movement, and high power efficiency to ensure around two hours of battery operation.

Smooth manipulator movements and a highly controlled loop bandwidth were also critical. After extensive research, we found that Elmo's Gold Whistle and Gold Tweeter servo drives were the lightest, most efficient, and intelligent options available.

Their ultra-compact and lightweight design makes them perfect for mounting within the joints of the robotic arm.

This modular, decentralized architecture minimizes wiring and reduces electromagnetic interference. When the manipulator needs a little extra power, these drives can supply generous peak current—twice the nominal amount—for three seconds.

After that, they revert to nominal current, but the peak is available again once the system cools down.

This feature is crucial for handling unexpected challenges during operations. High efficiency is another game-changer.

Typically, a two-hour operation would require large batteries, but with these efficient drives, we can use smaller, lighter batteries.

They mount directly on the PCB using proprietary Fast and Soft Switching Technology, achieving over ninety-nine percent efficiency with negligible electromagnetic interference.

This innovation allows for smaller actuators and eliminates the need for cooling fans or heatsinks, further reducing weight and costs. The advanced EtherCAT networking is also noteworthy.

These drives are controlled via standardized EtherCAT, complete with built-in diagnostics, free run mode for network monitoring, and online read/write access.

They even monitor their internal heatsink temperature, sending data through EtherCAT and autonomously reducing current if necessary. Lastly, programming these drives is a breeze.

Most limits can be adjusted on the fly while the motor runs, enabling continuous operation during time-sensitive bomb disposal missions.

Torque interference compensation is available through direct feed-forward commands, ensuring precision when it matters most. So, there you have it! The intricate design and technology behind bomb disposal robots are not just fascinating; they're vital for ensuring safety in high-risk situations.

Hello everyone! Today, I'm going to share fascinating insights about Printed Circuit Boards (PCBs) and how they play a crucial role in our everyday electronics.

Printed Circuit Boards are the backbone of nearly every electronic device we use today. In the past, the electronics industry thrived on producing high volumes of standardized products, keeping costs low. However, the landscape has shifted dramatically.

Nowadays, we see growing demand for customized solutions, and with that comes the challenge of adapting to rapidly changing technologies. This shift means low volume and high variation have become the new norm in the PCB market. Manufacturers of PCB printing machines now face the task of incorporating flexibility into every aspect of their production processes, significantly increasing the complexity of servo motion systems.

Let me share a story about a North American PCB screen printer manufacturer. They set out to create a high-performance, highly flexible machine designed to apply solder to electrical circuits on various substrates. This machine featured two distinct motion subsystems: one for applying solder and the other for visual quality inspection. The goal was to ensure these systems could operate independently while providing a cohesive solution for production runs of all sizes.

Previously, the company relied on a centralized controller that managed all machine aspects, placing heavy burden on a single processing unit. To enhance their design, they envisioned a network supporting hundreds of I/Os and over ten servo motion axes. They chose EtherCAT as their communication architecture for its reliability and performance benefits. By implementing EtherCAT control architecture with Platinum Maestro controller, they distributed intelligence throughout the machine.

The company required a motion solution that could efficiently drive both rotary and linear motors within compact space, minimizing wiring for easier assembly. They sought connectivity through Ethernet over EtherCAT, ensuring high performance to remain competitive.

They selected Elmo's intelligent Gold Solo Twitter servo drives, allowing them to retain their existing PC-based control platform while introducing real-time control through Elmo's Platinum Maestro. By placing drives close to moving axes, they eliminated the need for centralized control cabinet, simplifying wiring. The host computer sends motion trajectories to drives, which interpret trajectories and control motors accordingly.

The results were impressive. With two subsystems operating independently yet capable of coordinated motion, the manufacturer increased throughput by over twenty percent. Coupled with faster changeover process, this solution provided greater flexibility and improved machine utilization, especially for smaller production runs.

Thank you for joining me on this journey through the world of PCBs and motion control solutions!

Hey there, everyone! Today, I want to take you on a journey into the fascinating world of automated jigging tables.

You might be wondering, what's in it for you? Well, if you've ever faced the frustration of assembling complex structures or dealing with intricate technology, this story will not only enlighten you but also inspire you to see how innovation can simplify our lives.

Imagine a system that assembles pre-cut truss members with precision and efficiency.

These automated jigging tables utilize screw-driven pucks that hold the members in place, all guided by sophisticated computerized designs.

Picture this: operators at a computer terminal selecting truss positions with just a click of a button, sending those automated pucks into action.

It's like watching a well-choreographed dance, where each movement is calculated and executed flawlessly. Now, let's talk about scalability.

These systems are built from table modules equipped with four servo-driven pucks and dedicated control cabinets.

Operators can even divide the systems into smaller groups, allowing for the simultaneous construction of multiple trusses.

After laying out the pieces and applying fasteners, they use a mobile press to lock everything in place before activating pneumatic lifts to remove the completed trusses.

It's a seamless process that showcases the power of automation. But, as with any innovative project, challenges arise.

This particular endeavor demanded greater scalability, additional features, and a reduction in costs.

The conversion involved integrating AC motors, variable frequency drives, and PLC control, along with Profibus networking.

Motion routines had to be established for tasks like moving to position, unclamping, and calibration.

So, what was the solution? Elmo's Maestro stepped in, capable of networking and controlling up to one hundred servo axes.

It serves as an Ethernet and CANopen gateway, complete with network supervision capabilities.

The Harmonica drives provide the necessary power and position control, allowing operators to call upon programmable motion routines through a user-friendly interface or manual toggle switches. One of the standout features is the unique grouping capability, which allows drives to be addressed individually or in groups.

This means that up to one hundred axes can be commanded with a single message, significantly reducing bus traffic and latency.

Thanks to robust error handling, downtime is minimized.

Thorough diagnostics and clear error messages make troubleshooting a breeze.

Plus, new drives auto-configure upon installation, making the entire process smoother. And here's the exciting part: the first commissioned system was operational within an hour of applying power, all due to simplified wiring and software setup.

It's a testament to how innovation can transform complex tasks into manageable solutions.

So, as we dive deeper into this world of technology, remember that every challenge has a solution waiting to be discovered.

Hello everyone! Today, I want to share something that could change the way you think about technology and its role in the printing industry.

Have you ever wondered how we can minimize waste and enhance quality in printing? Well, let me take you on a journey through the fascinating world of advanced machine vision technologies.

By the end of this, you'll not only understand the mechanics behind it but also appreciate how these innovations can save time and resources.

The printing industry has come a long way, developing sophisticated mechanisms to automate various processes.

One of the leaders in this field is Advanced Vision Technology, or AVT.

They specialize in machine vision technologies that inspect printed materials for both random and process flaws.

Their PrintVision line is a game-changer, automatically detecting and analyzing defects during the printing process.

This means less waste of time and materials, which is something we can all get behind.

Now, let's dive into how this works.

The heart of AVT's PrintVision systems is a high-resolution process control camera mounted on the printing press.

This optical head scans every millimeter of the printed material.

When it detects a defect, it freezes the image on a monitor in the control workstation and activates an alarm.

This immediate feedback allows operators to address issues before they lead to significant waste.

It's all about catching problems early and efficiently.

To achieve this level of precision, AVT needed a flexible and responsive drive to control the camera's position, especially since the printing press operates at high speeds.

That's where the Gold Solo Twitter digital servo drive from Elmo comes into play.

This compact drive is crucial for maintaining accuracy while being lightweight enough to fit seamlessly into the inspection head.

Once the Gold Solo Twitter was integrated into the AVT system, the Elmo team recommended implementing an EtherCat network.

This enhancement not only increased the application's flexibility but also simplified the overall machine complexity.

It's a perfect example of how collaboration and innovation can lead to better solutions.

In conclusion, the Elmo Gold Solo Twitter digital drive has proven to be the ideal solution for the high-resolution optical head in print inspection.

Its powerful programming capabilities and compact design streamline the machine's size and cabling, making it an efficient choice.

By embracing these technologies, we can significantly improve the quality and efficiency of printing processes.

So, let's keep pushing the boundaries of what's possible with technology!

Hello everyone, I'm Eithan, and today I want to take you on a journey into the fascinating world of automation in medical laboratories.

Now, you might be wondering, why should you care about this? Well, if you've ever been curious about how technology is transforming healthcare or how complex systems can be simplified, you're in the right place.

 Imagine a compact material handling system designed specifically for test tubes and plates.

That's exactly what TekCel, a company based in Hopkinton, Massachusetts, has accomplished using Elmo's Harmonica Digital Servo Drive.

This system operates at a cool twenty degrees Celsius, ensuring that sensitive materials are handled with care.

In today's fast-paced world, modern medical testing laboratories face the challenge of automating their procedures to reduce costs and remain competitive.

Drug and biotech companies are racing against time to speed up their product development cycles.

This is where automated material handling and storage systems come into play.

They are designed to store chemicals and test materials in controlled environments, moving them seamlessly to testing areas where they can be mixed automatically.

The end result? Precise mixtures placed into test tubes or plates, ready for analysis. At the core of these systems lies a sophisticated database that tracks the location of materials and maintains a history for each test tube or plate.

A computer orchestrates all activities and movements, ensuring everything runs smoothly.

TekCel's innovative approach involves creating individual storage, transfer, and mixing modules that can be assembled like building blocks.

Each storage module is equipped with its own database, allowing the overall system to know exactly what's inside each tube or plate. Now, let's talk about the challenges TekCel faced.

They needed to distribute motor controls in a tight space while maintaining a low-temperature environment.

This meant providing power for both linear and rotary motors, all while ensuring connectivity through CANopen.

To tackle these challenges, TekCel turned to Elmo's Harmonica.

By adopting a Windows PC-based control architecture, they found a solution that could execute internal scripts, coordinating servo motors, sensors, and pneumatics into autonomous sequences.

This innovation eliminated delays caused by latency, improving throughput by about thirty percent.

The Harmonica Digital Servo Drive is a game-changer.

It delivers up to one kilowatt of continuous power, operating in various modes with multiple feedback options.

This tiny drive packs a punch, featuring efficient power switching technology and fast CANopen networking.

So, as we explore this remarkable intersection of technology and healthcare, remember that every complex problem has a logical solution.

It's all about finding the right approach, and I'm here to guide you through it.

Let's continue to uncover the wonders of automation together!

Hello everyone, I'm Eithan, and today I want to take you on a journey through the fascinating evolution of unmanned vehicles.

You might be wondering, what's in it for you? Well, understanding the advancements in this technology not only broadens your knowledge but also opens up a world of possibilities for how these vehicles can impact our lives and industries.

So, let's dive in! Unmanned vehicles have come a long way over the years.

Nowadays, they are designed to navigate through some of the toughest terrains and environments, serving a multitude of functions.

From hauling and transportation to the disposal and disarming of explosives, and even surveillance, these vehicles are becoming indispensable in various operations. Let's talk about a remarkable high-speed ground-based unit that's engineered for both industrial and challenging environments.

This vehicle can reach speeds exceeding twenty-five miles per hour.

What sets it apart is its omni-directional capability.

Each wheel can steer independently, allowing the vehicle to move in any direction with ease.

Plus, it's equipped with a manipulator arm that offers five degrees of freedom, capable of lifting over one hundred pounds at full extension. Now, let's discuss the challenges faced in developing such an innovative vehicle.

The goal was to create a compact drive package that could handle a wide range of power levels while implementing a distributed motion network.

The initial attempts fell short, lacking the necessary power for the wheels and genuine velocity control.

This limitation hindered the vehicle's ability to drive on inclines and caused it to make abrupt corrective movements when stopping. To tackle these issues, the control system was originally based on the CANopen DSP402 protocol, which required a deep understanding for seamless upgrades between manufacturers.

So, what was the solution? The compact design of this vehicle demanded equally compact electronics and minimal cabling.

The Eagle digital drive was chosen for its high power density and suitability for a distributed control system.

This drive provides encoder-only velocity control for the wheels and delivers sixty amps continuously at a forty-six to one hundred ninety-five volt direct current bus.

Weighing in at less than twenty-five ounces, the Eagle is a standout offering from Elmo, delivering high power in a surprisingly compact package. Why choose Elmo? Their products are known for high reliability, readiness for harsh environments, and impressive power density.

With a versatile servo architecture and high efficiency, they ensure linearity and accuracy that you can depend on. Thank you for joining me today as we explored the incredible advancements in unmanned vehicles.

I hope this insight inspires you to think about the future of technology and its potential to transform our world.

Hello everyone! Today, I want to take you on a journey into the fascinating world of technology and innovation.

Have you ever wondered how e-commerce giants manage to deliver your packages so quickly and efficiently? Well, let me share with you an incredible initiative that's transforming the way we think about shipping and logistics.

Imagine a bustling sorting center, where thousands of parcels are processed every hour, all thanks to cutting-edge automation.

An Asian e-commerce giant has embarked on a groundbreaking project to replace traditional shipping centers with fully automated sorting facilities.

The key to their success? A fleet of low-profile mobile robots, powered by advanced servo drives from Elmo Motion Control.

These sorting centers are designed to handle an astonishing nine thousand parcels per hour.

To achieve this, the robots transport inventory stored in pods, rolling underneath them and lifting them vertically to move them to packaging stations.

It's a seamless operation that requires precision and efficiency.

Now, let's talk about the robots themselves.

They need to be compact enough to fit under the pods while still being powerful enough to lift heavy loads of up to three hundred kilograms.

Additionally, they must have an impressive battery life to minimize downtime.

This is where Elmo's technology shines.

The robots are equipped with high-density power drives, including brushless servo motors that deliver continuous power and peak performance.

Efficiency is crucial in this setup.

The Gold Solo Guitar drives are over ninety-seven percent efficient, while the Gold Solo Whistle drives exceed ninety-nine percent efficiency.

This means that the robots can operate longer on a single charge, maximizing their productivity.

To ensure smooth operation, the robots' traction axes must be perfectly synchronized.

Initially, the engineering team considered using analog current for this task, but Elmo's high-speed PWM synchronization proved to be a superior solution, minimizing jitter and latency.

The results have been remarkable.

The performance of Elmo drives has met all requirements, and as the next generation of robots is developed, communication will shift to EtherCAT signals, enhancing flexibility and programming capabilities.

This initiative is now moving into production mode, with plans to produce one thousand robots over the next three to four years for ten unmanned sorting centers.

It's an exciting time for technology and logistics, and I can't wait to see how these advancements will continue to shape our world.

Thank you for joining me on this exploration of innovation!

Hello everyone! I'm excited to share some insights with you today that could transform the way you think about automated guided vehicles, or AGVs.

If you've ever been curious about how these remarkable machines operate, or if you're facing challenges in your own tech projects, you're in the right place.

Stick around, because what I'm about to share could spark new ideas and solutions for you.

Automated guided vehicles are designed to handle the transportation of goods and commodities, but let me tell you, it's not as simple as it sounds.

These vehicles operate under demanding conditions—think harsh environments, varying loads, and even human interaction.

They navigate facility floors without an onboard operator, relying on sophisticated software and sensor-based guidance systems.

The key to their success? Effective motion control.

Now, let's dive into a specific case.

Imagine a vehicle built to transport parts from a warehouse to an assembly line for small trucks, carrying loads ranging from one hundred kilograms to one point two tons.

These vehicles work around the clock in three shifts, and they must ensure fail-safe transportation to the assembly line.

However, the existing AGV faced significant efficiency and downtime issues.

Different loads and speeds caused misalignments in the lifting system, leading to frustrating system shutdowns.

To tackle these challenges, the company made the decision to redesign the lift tables.

This upgrade called for a compact hub design, reduced cabling, and high power density—around thirty amps RMS at forty-eight volts direct current per drive.

The lifting system utilized a scissor hub design with two independent motors, which needed to work in perfect harmony to keep the table plate level.

Here's where it gets interesting.

To ensure synchronization, we turned to Elmo's built-in gantry function.

This solution dramatically improved the lift table's performance, enhancing synchronization, stability, and positioning accuracy while minimizing control effort on the master side.

We installed two Gold Solo Twitter servo drives, one as a master and the other as a slave, allowing for seamless communication without overloading the fieldbus system.

The results? A more space-efficient, decentralized solution with reduced cabling.

Elmo Motion Control provided a cost-effective and rapid solution by synchronizing drives at the PWM level.

By integrating Elmo's high-performance servo drives, we significantly enhanced AGV operations and resolved the customer's urgent issues in record time.

So, whether you're in the tech field or just curious about how these systems work, I hope this glimpse into AGVs has sparked your interest.

Remember, every technical problem has a logical solution; it's all about finding the right approach.

Thank you for joining me today!

The Challenge: Mining Beyond Earth While rockets dominate space exploration headlines, one crucial aspect is more mundane: regolith - a disaggregated mix of dirt and rock found on the moon, Mars, asteroids, and comets. This inorganic mixture contains valuable minerals whose byproducts can support both off-site colonies and Earth communities. The challenge is mining bulk materials in low- or zero-gravity environments.

Machine Requirements NASA developed RASSOR (Regolith Advanced Surface Systems Operations Robot), a teleoperated mobile robot designed to mine and transport regolith in low- or zero-gravity environments. Built as proof of concept using rugged commercial off-the-shelf (COTS) components, RASSOR minimizes size, weight, and power consumption.

"We strive to find commercial products that meet our demanding weight and space constraints, with ability to read multiple sensors without requiring extensive R&D," says Andrew J. Nick, robotics engineer at Bionetics (NASA contractor).

RASSOR features counterrotating bucket drums mounted on a mobile platform. Each drum is independently powered by a servo axis and mounted on controllable robot arms with single rotary axes on a wheeled platform. This combination enables RASSOR to perform acrobatics for advanced positioning and obstacle evasion.

Balancing counterrotating bucket drum forces requires high-resolution feedback and complex digging algorithms. The complex motion demands joints switch between operating modes (velocity and position) while receiving coordinated feedback.

Motion Control Solution The excavator incorporates 10 motion axes: two motors per drum, two per arm, and two for chassis wheels, using absolute optical encoders on loads and incremental encoders on motor shafts.

Given the complexity and feedback requirements, NASA needed drive-level intelligence. "RASSOR is not just a dumb 'driver-in-the-loop' robot," said Nick. "We needed smart motors with feedback and controls beyond basic on/off drives."

The team selected Elmo's Gold Solo Whistle drives, operating in current, velocity, and position modes. The PC controller sends basic motion requirements over CANopen while drives self-manage commutation, current regulation, velocity regulation, and position loops. Internal trajectory generators use target endpoints with acceleration/deceleration and speed information for path planning and load positioning.

The drives offer extremely high power density, perfect for space-constrained RASSOR. They're industrially qualified and rugged enough for high shock and vibration applications. Conformal coatings protect against fine dust penetration. The team used Elmo Application Studio software for fine-tuning bouncing and disturbances.

Today's Enhanced Solutions Elmo has introduced new options since RASSOR's design:

• Platinum Maestro (PMAS) motion controller enables wireless network control from centralized PLC or computer

• Gold Solo Twitter servo drive applications

• Unique "R" type servo drives provide higher continuous current capabilities - ideal for high-inertia systems requiring extended high current to overcome obstacles

Hello everyone! Today, I want to take you on a journey into the fascinating world of technology and innovation.

Have you ever wondered how heavy loads are moved with precision and efficiency? Well, let me share with you an incredible story about a groundbreaking system that's changing the way we think about transport technology.

Stick around, because by the end of this, you'll see how advanced engineering can transform everyday challenges into seamless solutions. Imagine a robot-based transport system that can effortlessly move large, heavy loads in any direction.

That's exactly what WFT's Modular Individual Transport System, or M.I.T.

WFT, does.

This remarkable technology allows for the precise positioning of loads, tailored to meet the specific needs of customers.

It's all about reducing downtime, improving quality, and boosting efficiency.

Picture this: a vehicle capable of carrying up to five hundred tons, designed to navigate obstacles like factory entrance sills with ease, all while maintaining a low profile of just three hundred twenty millimeters. Now, let's dive into the heart of this system—the machine requirements.

The M.I.T.

WFT relies on eight servo drives that deliver high current for extended periods.

Each wheel is equipped with a servo motor, which means synchronization across all axes is crucial for smooth operation.

This is where the challenge lies: ensuring that sensitive heavy loads are moved with precision while fitting everything into a compact space.

The solution? A motion control system that interfaces seamlessly with existing equipment. Enter Elmo's Gold Drum servo drive, the hero of our story.

This innovative technology not only addressed all the technical challenges but also offered significant performance enhancements.

It works with legacy equipment and uses open protocols like CANopen, making upgrades a breeze.

With features like jitter-free motion and no tracking errors, the Gold Drum ensures that every movement is smooth and precise. What's more, Elmo's proprietary FASST Power Conversion Technology means that this system is not just powerful but also environmentally friendly.

It minimizes heat dissipation, prolongs battery life, and reduces electromagnetic interference to negligible levels.

The result? A highly efficient system that maintains optimal performance without overheating. The collaboration between WFT and Elmo was a game-changer.

Within just two working days, they transformed the M.I.T.

WFT into a high-performance transport vehicle.

As Franz Wittich, the CEO of WFT, put it, "When we learned that Elmo could provide us with the most accurate and powerful servo drive, we were pleased to try it out." Their teamwork led to a solution that exceeded expectations. So, as we wrap up, remember this: innovation is all about finding the right solutions to complex problems.

Thank you for joining me on this exploration of cutting-edge transport technology!

Hello everyone, I'm Eithan, and today I want to take you on a journey through the fascinating world of motion control technology.

I promise, by the end of this, you'll have a deeper appreciation for the intricate systems that keep our world moving smoothly. 

Imagine linear axes performing high-speed movements in various directions, all to stress-test objects and determine their safety against fractures.

In fact, a typical testing station can simulate an entire product life cycle in just a matter of days.

With stricter regulations, especially in the medical industry where lives are at stake, test equipment manufacturers are constantly pushed to innovate and adapt. Now, let's talk about the machine requirements.

Heitec AG, based in Berlin, is at the forefront of developing high-end testing stations that combine precision, speed, and dynamics for multiaxial mechanical load testing.

They needed servo drives that could handle up to six hundred million load cycles per test run, delivering clean sine frequencies up to one thousand hertz over short strokes of just zero point zero one to one point five millimeters.

The drives also had to endure test temperatures ranging from ten degrees Celsius to sixty degrees Celsius, with a control accuracy of plus or minus one degree and measurement precision of zero point one degrees. Given that laboratories are often compact, Heitec required a portable solution, even needing rollers for the control panel.

The system had to continuously monitor and document various test parameters, including cycles, time, force, distance, frequency, and temperature, all while adhering to FDA requirements. So, what was the motion control solution? Elmo's Gold Solo Twitter emerged as the perfect answer, functioning as either a standalone or multi-axis servo drive.

Measuring just forty-seven point two by thirty by twenty-two point fifteen millimeters and weighing only sixty point five grams, it fit seamlessly into Heitec's compact control cabinet.

As Stephan Roth, the North/East Regional Manager at Heitec AG, noted, the small size of the Elmo servo drives is a significant advantage. The Gold Solo Twitter's low power dissipation allows it to be installed in spaces with poor heat dissipation.

It operates with nominal currents ranging from one amp to twenty amps, delivering one point six kilowatts of continuous output and up to three point two kilowatts at peak.

With a supply voltage range from twelve volts to one hundred ninety-five volts DC and certified EtherCAT or CANopen connections for real-time applications, it truly stands out.

Roth emphasized that these servo drives are robustly designed and fully meet all criteria for their application. The results speak for themselves.

Elmo's sophisticated and compact products have dramatically improved the performance of testing stations.

Roth concluded, "It used to take months to get a test result.

Today, thanks to modern drive technology, tests only take a few weeks, depending on frequency and cycle numbers." So, there you have it! A glimpse into the world of motion control technology and how it shapes the safety of the products we rely on every day.

Thank you for joining me on this journey, and I hope you found it as fascinating as I do!

Hello everyone! Today, I want to take you on a journey through the fascinating world of high-speed bottle production.

So, let's dive in! Imagine this: over two trillion drink containers are produced globally each year.

That's an astonishing number, isn't it? With such high demand and slim profit margins, manufacturers are pushed to produce bottles at an incredible pace.

This is where Elmo comes into play, partnering with a labeling and capping machine manufacturer to create a solution that enhances efficiency without sacrificing accuracy. Now, let's talk about the challenge of fast bottle labeling.

These machines require intricate and dynamic motion profiles.

Bottles are automatically fed and transferred to rotating platforms at speeds that can exceed sixty thousand labels per hour.

High-speed cameras capture images of the bottles, sending data to host computers that process this information and calculate the exact positions for labeling using advanced image processing algorithms. The labeling machine itself is a marvel of engineering, featuring over sixty integrated motors on a rotating platform.

The combination of high-speed rotation and challenging conditions—like vibration, humidity, and extreme temperatures—necessitated a robust yet compact motion control solution that could be integrated directly into the motors and axes. To achieve the necessary speed without losing precision, the company required complex rotating mechanics control along with fast, deterministic EtherCAT communication through slip ring media.

They also aimed for a quick implementation that wouldn't demand high-level engineering expertise. Enter Elmo's motion control solution.

The Gold Whistle Servo Drives were selected for their compact, efficient, and robust design, allowing for direct motor integration.

This innovation simplifies the rotating carousel, reduces space and weight, minimizes cabling, and ultimately shrinks the electrical cabinet size.

These drives tackle mechanical load non-linearity, achieving the widest bandwidth and fastest response, which is crucial for stable operation and high throughput. For the sixty axes on the rotating platform, the Gold Duet Drives were chosen.

These tiny drives use direct coupling for precise rotation during the camera's image capturing process.

They are tough enough to endure platform vibrations, and their minimal cabling ensures low electromagnetic and radio frequency interference. Controlling all these drives is the Maestro Multi Axis Controller, which sets the initial labeling positions.

All components operate in a standardized cyclic synchronized position mode, enabling high interpolation levels for smooth motion with minimal ECAM points, rapid dynamic calculations, table switching, and advanced synchronization features. To streamline motion development, Elmo Application Studio II, or EASII, was utilized.

This software offers advanced servo tuning, error mapping, and network configuration, making it easier for engineers to develop motion solutions.

Elmo Advanced Motion Blocks, or EMBL, provided sophisticated motion blocks and machine templates, eliminating the need for multi-disciplinary implementers while enhancing performance and reducing time to market. The results? Elmo's advanced motion control significantly simplified implementation, bringing it down from several weeks to less than three days.

And the outcome? Precise bottle labeling at over sixty thousand labels per hour.

Isn't that impressive? Thank you for joining me on this exploration of high-speed bottle production.