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Hello everyone, I'm Ethan, and today I want to take you on a journey through the fascinating world of motion control technology.

I promise, by the end of this, you'll have a deeper appreciation for the intricate systems that keep our world moving smoothly. 

Imagine linear axes performing high-speed movements in various directions, all to stress-test objects and determine their safety against fractures.

In fact, a typical testing station can simulate an entire product life cycle in just a matter of days.

With stricter regulations, especially in the medical industry where lives are at stake, test equipment manufacturers are constantly pushed to innovate and adapt. Now, let's talk about the machine requirements.

Heitec AG, based in Berlin, is at the forefront of developing high-end testing stations that combine precision, speed, and dynamics for multiaxial mechanical load testing.

They needed servo drives that could handle up to 600 million load cycles per test run, delivering clean sine frequencies up to one thousand hertz over short strokes of just zero point zero one to one point 5 millimeters.

The drives also had to endure test temperatures ranging from ten degrees Celsius to sixty degrees Celsius, with a control accuracy of plus or minus one degree and measurement precision of zero point one degrees. Given that laboratories are often compact, Heitec required a portable solution, even needing rollers for the control panel.

The system had to continuously monitor and document various test parameters, including cycles, time, force, distance, frequency, and temperature, all while adhering to FDA requirements. So, what was the motion control solution? Elmo's Gold Solo Twitter, the nano powerful servo drive is the perfect answer, functioning as either a standalone or multi-axis servo drive.

Measuring just 47 point two by 30 by 32 point 15 millimeters and weighing only 60 point 5 grams, it fit seamlessly into Heitec's compact control cabinet.

As Stephan Roth, the North/East Regional Manager at Heitec AG, noted, the small size of the Elmo servo drives is a significant advantage. The Gold Solo Twitter's low power dissipation allows it to be installed in spaces with poor heat dissipation.

It operates with nominal currents ranging from one amp to twenty amps, delivering one point six kilowatts of continuous output and up to three point two kilowatts at peak.

With a supply voltage range from twelve volts to one hundred ninety-five volts DC and certified EtherCAT or CANopen connections for real-time applications, it truly stands out.

Roth emphasized that these servo drives are robustly designed and fully meet all criteria for their application. The results speak for themselves.

Elmo's sophisticated and compact products have dramatically improved the performance of testing stations.

Roth concluded, "It used to take months to get a test result.

Today, thanks to modern drive technology, tests only take a few weeks, depending on frequency and cycle numbers." So, there you have it! A glimpse into the world of motion control technology and how it shapes the safety of the products we rely on every day.

Thank you for joining me on this journey, and I hope you found it as fascinating as I do!

Hello everyone! Today, I want to take you on a journey through the fascinating world of high-speed bottle production.

So, let's dive in! Imagine this: over two trillion drink containers are produced globally each year.

That's an astonishing number, isn't it? With such high demand and slim profit margins, manufacturers are pushed to produce bottles at an incredible pace.

This is where Elmo comes into play, partnering with a labeling and capping machine manufacturer to create a solution that enhances efficiency without sacrificing accuracy. Now, let's talk about the challenge of fast bottle labeling.

These machines require intricate and dynamic motion profiles.

Bottles are automatically fed and transferred to rotating platforms at speeds that can exceed sixty thousand labels per hour.

High-speed cameras capture images of the bottles, sending data to host computers that process this information and calculate the exact positions for labeling using advanced image processing algorithms. The labeling machine itself is a marvel of engineering, featuring over sixty integrated motors on a rotating platform.

The combination of high-speed rotation and challenging conditions—like vibration, humidity, and extreme temperatures—necessitated a robust yet compact motion control solution that could be integrated directly into the motors and axes. To achieve the necessary speed without losing precision, the company required complex rotating mechanics control along with fast, deterministic EtherCAT communication through slip ring media.

They also aimed for a quick implementation that wouldn't demand high-level engineering expertise. Enter Elmo's motion control solution.

The Gold Whistle Servo Drives were selected for their compact, efficient, and robust design, allowing for direct motor integration.

This innovation simplifies the rotating carousel, reduces space and weight, minimizes cabling, and ultimately shrinks the electrical cabinet size.

These drives tackle mechanical load non-linearity, achieving the widest bandwidth and fastest response, which is crucial for stable operation and high throughput. For the 60 axes on the rotating platform, the Gold Duet Drives were chosen.

These tiny drives use direct coupling for precise rotation during the camera's image capturing process.

They are tough enough to endure platform vibrations, and their minimal cabling ensures low electromagnetic and radio frequency interference. Controlling all these drives is the Maestro Multi Axis Controller, which sets the initial labeling positions.

All components operate in a standardized cyclic synchronized position mode, enabling high interpolation levels for smooth motion with minimal ECAM points, rapid dynamic calculations, table switching, and advanced synchronization features. To streamline motion development, Elmo Application Studio II, or EASII, was utilized.

This software offers advanced servo tuning, error mapping, and network configuration, making it easier for engineers to develop motion solutions.

Elmo Advanced Motion Blocks, or EMBL, provided sophisticated motion blocks and machine templates, eliminating the need for multi-disciplinary implementers while enhancing performance and reducing time to market. The results? Elmo's advanced motion control significantly simplified implementation, bringing it down from several weeks to less than 3 days.

And the outcome? Precise bottle labeling at over 60 thousand labels per hour.

Isn't that impressive? Thank you for joining me on this exploration of high-speed bottle production.

Hello everyone! Today, I want to take you on a journey through the fascinating world of high-speed filmmaking.

I'm going to share how cutting-edge technology is revolutionizing the way we capture those thrilling moments on screen.

So, let's dive in! While CGI has its charm, nothing can truly replicate the raw energy of live filming.

The challenge filmmakers face is that traditional camera equipment often struggles to keep up with the explosive speed and acceleration required for today's action-packed films.

That's where Mega Trax stepped in, determined to create a robotic camera dolly capable of high-speed operation in even the harshest conditions.

They turned to Elmo's high-power servo drives to make this vision a reality. Imagine this: feature film cameras can weigh nearly one hundred pounds, and they travel on dollies that can weigh several hundred pounds.

The need for fast, smooth, and repeatable motion for multiple takes is crucial.

To achieve this, the team required dedicated high-power servo drives for each wheel, allowing for explosive acceleration while ensuring synchronized operation to eliminate any shakiness.

Portability was key.

They needed compact, lightweight, and efficient drives that could provide reasonable battery life.

Filmmakers often work under tight schedules, so user-friendly customization was essential—no one has time for complex programming.

Additionally, the equipment had to withstand harsh outdoor conditions, including extreme temperatures, dust, moisture, shock, and vibration. Elmo's solution was to provide Gold Drum HV servo drives, high power and super compact. one for each dolly wheel.

Each drive handles 100 amps at 800 volts, delivering over 65 kilowatts of continuous output.

The built-in intelligence of these drives enabled synchronized four-axis operation through EtherCAT and CANopen master-slave architecture.

Plus, remote mobile connectivity allowed for real-time performance optimization. The EASII motion design software created a flexible and user-friendly programming environment.

David Kuklish, Co-founder and VFX Supervisor, shared his excitement about the online tool that provided a live video link to a real machine, allowing for quick tuning of the motors.

EASII offers features like transfer functions, error mapping, feedback emulation, and corrective tuning. The outcome? Elmo's solution led to the creation of the MX 500, a semi-autonomous, high-speed robotic dolly system.

These compact drives can accelerate cameras beyond 90 miles per hour in seconds and navigate terrain with 60 percent grades, executing moves repeatedly in rugged conditions.

Operating at 99 percent efficiency, the MX 500 can complete up to fifty high-speed quarter-mile runs per charge.

Howard McCain, CEO of Mega Trax, emphasized Elmo's reputation for precision motion control, stating that their drives were the only ones capable of meeting their power and motion control requirements. So, there you have it! The incredible intersection of technology and creativity that brings our favorite action films to life.

Thank you for joining me on this exploration, and I hope you feel inspired by the innovations shaping the future of filmmaking!

Hey, It's Ethan here and today I want to share something that's not just fascinating but also incredibly relevant to our future.

As we stand on the brink of a transportation revolution, the challenges we face with parking are becoming more pronounced.

With one billion cars on the road today, and that number expected to double by the year 2040, the scarcity and cost of parking spaces are rising.

But fear not! There's a remarkable innovation on the horizon that could change everything.

Let me introduce you to Ray, an automated guided vehicle system developed by Serva Transport Systems.

This incredible technology can increase parking density by up to 60 percent.

Imagine a system that can lift vehicles weighing three tons with millimeter precision, all while gliding smoothly on four rotating wheels powered by advanced brushless DC servo motors.

Ray travels at a speed of three meters per second, making parking not just easier but also more efficient.

Now, let's dive into what makes Ray so special.

One of the key challenges was preventing inertia mismatch from undersized motors.

This system boasts an impressive 99 percent efficiency, ensuring long battery life.

The high power servo drives are compact yet powerful, delivering fifteen kilowatts of continuous power from a unit weighing just seven hundred grams.

It operates across a wide voltage range and comes equipped with built-in safety features certified by TUV.

However, the journey wasn't without its hurdles.

Ray needed motors that were both compact and powerful enough to handle loads of five and a half tons without any inertia mismatch.

Precise control was essential for safe maneuvering around people, structures, and other vehicles, all while maximizing battery efficiency.

This is where Elmo's Gold Drum servo drives, high powerdensity and intelligent came into play.

With a capacity of 150 amps and one hundred volts, these drives deliver an astounding 15 kilowatts from just 700 grams.

The benefits are remarkable: a 99 percent efficiency that allows for 8 hours of operation between charges, a voltage range that accommodates battery discharge variations, and EtherCAT communication facilitating over 6000 wireless transmissions per trip.

Plus, the Safe Torque Off safety system responds to obstacle detection at a rate of one hundred scans per second.

The outcome? Elmo's Gold Drum drives empower Ray to operate effectively and efficiently in demanding automated parking applications.

The high power density minimizes space requirements, while exceptional efficiency maximizes operating time per charge.

With seamless connectivity and robust safety features, Ray is designed to protect people, vehicles, and infrastructure alike.

As Leopold Meirer, the CEO of Serva Transport Systems, aptly put it, this philosophy aligns perfectly with their own values.

Elmo's commitment to product quality and service resonates deeply with Serva's mission, paving the way for a smarter, more efficient future in transportation.

So, let's embrace this innovation and look forward to a world where parking is no longer a hassle but a seamless experience!

Hello everyone, It's Me again, and today I want to share something truly fascinating with you.

We're diving into the world of laser cutting, a method that's not just about precision but also about efficiency.

By the end of this narrative, you'll understand how innovative solutions can transform complex challenges into seamless operations.

So, let's get started! Laser cutting stands out for its remarkable advantages over traditional manufacturing methods.

Imagine a process that uses highly focused energy and pressure to cut materials with incredible precision.

This approach minimizes heat waste and reduces scrap levels significantly.

Recently, an innovative laser equipment manufacturer set out to create the next generation of laser cutting machines, and they turned to Elmo's servo drives and controllers as the perfect solution. The challenge was to develop a high-end laser cutting machine for a project with Intel.

This new machine needed to incorporate Gantry axes, along with X and Theta axes, all working in harmony.

The task of empowering these axes and orchestrating motion control was no small feat.

The technical requirements were stringent, demanding precise motion trajectories, optimal performance, and repeatability in arc accuracy. Elmo's solution was nothing short of impressive.

They integrated 4 Gold servo drives onto a custom PCB, specifically designed for the 4 axes, and housed them within the cutting machine.

To manage the system effectively, Elmo's Multi Axis Controller, complete with IO extensions, was introduced to oversee the fieldbus.

This setup, combined with a real-time core and the Elmo Application Studio Graphical User Interface, allowed for seamless control and monitoring of the axes as if they were directly connected. During the simulation of the laser machine, Elmo showcased its 2D laser cutting capabilities, including an automatic theta axis change based on the orientation of the 2D tangential axis.

The drives could output 2D OC pulses for laser intensity control, ensuring that the laser's power was precisely managed.

The entire system—X, Y, and Theta—was able to operate in unison, automatically controlling laser intensity from G Code files, which included everything from path design to execution. The results were remarkable.

By integrating Elmo's high-performance servo drives and smart controllers, the laser cutting machine provided a comprehensive solution for the customer.

The performance metrics, including single axes and vector position follow errors, were impressively low, meeting all of the customer's stringent requirements for accuracy and tolerance. So, as we wrap up, remember that every technical challenge has a logical solution waiting to be discovered.

With the right tools and mindset, we can turn complex problems into innovative solutions.

Hey everyone, It's Ethan.

If you've ever wondered how complex machines work seamlessly to test the integrity of semiconductor components, you're in for a treat.

This story is not just about machines; it's about problem-solving, creativity, and the relentless pursuit of excellence.

So, stick around as we dive into the details. Let's start with the challenge at hand.

A pioneering company in industrial automation was facing a significant hurdle.

They needed a motion control solution for their turret test handler machines, which are crucial for testing semiconductor components.

These machines had to identify physical defects and ensure the electrical integrity of internal circuits.

The requirements were demanding: they needed to control ten voice coil motors while maintaining high throughput, all while minimizing components and cables.

Sounds tricky, right? But that's where the magic happens. Traditionally, the design required long cables stretching five meters from the motors to the cabinet.

However, this company wanted to streamline their setup.

They aimed to eliminate unnecessary electrical hardware and cables, all while keeping the equipment compact yet powerful.

This is where Elmo Motion Control stepped in with a game-changing solution. The company opted for Elmo's Platinum Solo Bell servo drives for their ten motors.

These compact digital drives are remarkable, with multi-axis capabilities allowing five units to control all ten voice coil motors.

By mounting them directly on the axes, they significantly reduced the need for extensive cabling.

For the main turret motor, they utilized the Gold DC Trombone to drive the high-speed rotary axis, while the Gold Solo Mandolin and Gold Solo Twitter took care of the remaining applications with small AC rotary servomotors. To power everything, the Tambourine Power Supply was employed, providing direct mains operation and impressive regenerative capabilities.

All these drives connected through an EtherCAT network to Elmo's Platinum Maestro master controller, which managed the entire motion system.

This distributed topology enabled a smart, modular design with precise control and monitoring of each servo drive node. The outcome? A complete solution that integrated Elmo's high-performance servo drives, smart controller, and power supply.

The Platinum Maestro controlled all motion through a dedicated .NET DLL interface, while the compact drives incorporated algorithms that met the requirements for on-the-fly velocity adaptation, current limiting, and acceleration handling—all while maintaining high throughput. In the end, customer success was ensured by the Platinum Maestro acting as the EtherCAT master and multi-axis controller, ready-to-use force control functions, a wide range of drives for a complete motion solution, and an in-stock list for quick delivery.

So, there you have it—a glimpse into how innovative technology can solve complex challenges in the semiconductor industry.

Remember, every technical problem has a logical solution; it's all about finding the right approach.

Hey there, everyone! Today, I want to take you on a journey through the fascinating world of automatic dispensing machines.

If you've ever been curious about how precision fluid dispensing works in industries like electronics, pharmaceuticals, or even packaging, you're in the right place.

Let's dive into how cutting-edge technology is transforming manufacturing processes and what it means for the future. Automatic dispensing machines have become essential in various industries, enabling high precision and throughput for applying paints, coatings, and adhesives.

Imagine a world where complex tasks are handled with ease and accuracy.

That's exactly what happened when a leading manufacturer of precision fluid dispensing systems set out to introduce a new automated dispensing gantry robot.

With the help of Elmo's motion control solution, they achieved remarkable results. Now, let's talk about the machine's requirements.

This new dispensing robot needed to deliver speed, accuracy, and flexibility for precise applications.

It was designed with a gantry system that included multiple axes of motion—Y, X, Z, and Delta Y.

To meet the demands of various motions along predefined shapes and orientations, the coordinate system of the gantry robot underwent a special transformation. The provider of the motion control solution had a significant task ahead.

They needed to ensure effective servo performance and tuning tools to control the gantry system.

The goals were ambitious: dispense speeds of 30, 50, and 100 millimeters per second, static accuracy of five micrometers, dynamic accuracy along the dispense path of 25 micrometers, and a velocity range of 1.5 to 2 meters per second.

The acceleration rate had to be 1.5 g, with a jerk of 500 meters per cubic second. So, what was the solution? Elmo provided a robust system featuring Gold Whistle and Gold Trombone servo drives, along with the Platinum Maestro Controller and Tambourine Power Supply.

This setup resulted in a gantry-based dispensing robot with 4 to 7 axes of motion, all controlled by the Gold servo drives mounted on a custom-designed PCB.

This design allowed for optional configurations, making it adaptable to various mechanical setups. To meet the customer's needs, Elmo offered different motion modes.

The Single Head system served as the base configuration, performing predefined motions along one shape at a time.

In contrast, the Dual Head systems allowed for more complexity, enabling the machine to work on two shapes simultaneously or even in different orientations. The outcome? By integrating Elmo's high-performance servo drives, smart controller, and power supply, the dispensing machine became a complete solution for the customer.

The Platinum Maestro controlled all motion, seamlessly interfacing with the customer's system through a dedicated .NET DLL.

Elmo's powerful drives incorporated the right algorithms to ensure speed, precision, and performance, providing the flexibility that the customer required. So, there you have it! The incredible advancements in automatic dispensing technology are not just about machines; they're about revolutionizing how industries operate.

Hey everyone, it's Ethan.

If you've ever faced a complex technical challenge and thought there was no way out, this story is for you.

It's a reminder that with the right approach, every problem has a logical solution waiting to be uncovered. Let me take you into the world of precision technologies.

A leading manufacturer was on a mission to develop an advanced wafer probing inspection machine.

In the realm of semiconductors, everything is minuscule, which makes motion control particularly challenging.

They turned to a tiny yet robust Elmo servo drive, which allowed them to eliminate unnecessary parts, reduce costs, and significantly boost throughput. Now, let's dive into the machine's requirements.

This machine featured an XY stage with over fifteen axes of motion.

Accuracy was paramount for the wafer probing measurements, so minimizing electrical noise within the system was crucial.

The customer wanted to steer clear of bulky and expensive external EMI elimination components, which would require extensive time to develop, assemble, and test. They aimed for a settling time of less than 30 milliseconds and standstill jitter of less than 100 nanometers, all while enhancing overall throughput.

The Elmo Motion control solution included Gold Solo Bell servo drives and Platinum Maestro multi-axis motion controllers.

The Gold Solo Bell servo drive was chosen for its compact size, allowing it to be mounted within the machines and on moving loads.

It was robust enough to withstand mechanical shocks and high acceleration, eliminating the need for cumbersome cables and electrical boxes.

This streamlined approach resulted in an impressive thirty percent reduction in overall machine size. Thanks to the Gold Solo Bell, the machine's settling time was slashed to under ten milliseconds, and standstill jitter was reduced to less than twenty nanometers—far exceeding the initial requirements.

The drive's exceptional power conversion efficiency made the machine more efficient overall, eliminating the need for energy-consuming cooling methods that often require ongoing maintenance.

With Elmo's negligible EMI, the bulky and costly filters became obsolete, leading to a leaner, better-performing machine.

The customer achieved the desired performance without investing time and effort into developing and testing EMI reduction solutions. The Platinum Maestro was selected as the master controller for the machine's motion axes.

The combination of excellent servo drives and multi-axis control capabilities significantly reduced the time between probes, boosting overall throughput. In the end, with Elmo products managing all the motion control, the customer created a smaller machine with enhanced performance at a lower cost.

This project is a shining example of how innovative motion technology can cut costs while significantly improving machine productivity.

They achieved this without altering any existing machine mechanics, focusing instead on superior servo drive control and Elmo's efficiency, negligible EMI operation, and robust performance. So, remember, whether you're facing a technical challenge or looking to innovate, there's always a solution waiting to be discovered.

Stay curious and keep pushing the boundaries of what's possible!

Hey everyone, it's Ethan.

Today, I want to share an incredible story about innovation in technology that not only showcases the power of advanced engineering but also highlights the importance of precision in our ever-evolving world.

So, if you've ever been curious about how cutting-edge machines are built to meet demanding requirements, stick around.

You're in for a treat! Imagine a leading chip manufacturer setting out to create a groundbreaking Pick and Place machine.

Their goal? To achieve a staggering placement capability of over 72000 components per hour.

To accomplish this, they designed a machine featuring 32 head units and a double gantry system, complete with component pressing force control.

The challenge was immense: these head units needed to move at lightning speed while executing perfectly coordinated motion trajectories, all while being able to switch to very low and precisely controlled forces in an instant. Now, let's dive into the machine's requirements.

The new generation of Pick and Place machinery demands not only rapid throughput but also exceptional accuracy.

This means controlling the mounting force of placed components with high precision.

One of the significant hurdles was achieving very low and precise component pressing forces, ranging from 0.3 newtons to 20 newtons, followed by incredibly fast coordinated point-to-point motions.

To meet these high throughput challenges, the design needed to be agile and lightweight.

However, this introduced parasitic resonances and crucial non-linearity, leading to unwanted oscillations that had to be addressed.

The solution lay in either costly mechanical improvements or the smart assembly of rugged servo drives capable of withstanding extreme mechanical vibrations and shocks. Enter Elmo Motion Control.

They provided a tailored, integrated solution featuring four standard Gold Twitter drives. the ultra small servo drive and up to 5600 Qualiative Watts

Each machine utilized a double MIMO—multi-input-output control—rigid gantry system that managed 32 Gold Twitter servo drives through a single, coordinated motion EtherCAT network.

These drives operate in a dense and harsh moving environment, achieving high gantry speeds of up to two meters per second.

Elmo's drives handle all critical tasks, ensuring fast and accurate control in the X, Y, and theta axes, while also delivering precise force control on the Z axis of the mounting head. The outcome? Elmo's motion control solution not only withstood the harsh conditions under extreme acceleration but also reduced the machine's footprint by forty percent.

Thanks to these innovative drives, the machine doubled its throughput while maintaining uncompromised quality.

So, as you can see, the intersection of technology and precision engineering can lead to remarkable advancements.

I hope this story inspires you to think about the incredible possibilities that lie ahead in the world of technology.

Thanks for listening!

Hey everyone, I'm Ethan, and today I want to take you on an exciting journey into the depths of the ocean, where technology meets the mysteries of the sea.

Have you ever wondered how we explore the darkest corners of our planet? Well, stick around, because I'm about to share some fascinating insights about remotely operated underwater vehicles, or ROVs, and how they're changing the game in deep-sea exploration. Imagine a tethered underwater robot, navigating the ocean floor, all while being controlled from a ship above.

That's exactly what a fly out ROV does.

Developed by All Oceans Engineering, this remarkable machine assists larger ROVs in tackling complex tasks on the seabed.

It's not just any underwater vehicle; it's a crucial partner in deep-sea mining, drilling, salvage operations, and scientific research. What makes the fly out ROV so special is its ability to work alongside a larger host ROV.

Tethered together, they form a dynamic duo, with the fly out ROV acting as a "buddy" to provide extra illumination and visual feedback during inspections.

This collaboration significantly reduces the chances of mistakes and speeds up the work rate.

Its compact size and 6 degrees of movement allow it to scout through tight spaces, like shipwrecks and geological formations, guiding the host ROV safely. Now, let's talk about reliability.

When you're operating at extreme depths, every second counts, and the last thing you want is a malfunction.

The fly out ROV must outperform the host ROV in terms of depth capabilities, as it could be the only hope for recovery in case of a fault.

That's why All Oceans Engineering designed the MAC ROV with eight servo drives, ensuring precision control for its thrusters. To make this happen, they turned to Elmo Motion Control.

The Gold Twitter servo drives were chosen for their small size and high power density, allowing for more space inside the pressure vessel for additional components.

But here's the catch: these drives had to withstand an incredible pressure of 700 bar—equivalent to a ton of pressure on each drive.

Elmo developed a special version of the Gold Twitter servo drive to handle these extreme conditions.

After rigorous testing at AOE's facility in Aberdeen, the drive proved it could operate flawlessly at 700 bar.

It was then inspected and passed all standard production tests at Elmo's headquarters in Israel. Brian Abel, the Managing Director at AOE, expressed his excitement about the project, stating that engineering an ROV for such extreme depths is no small feat.

The Gold Twitter servo drive was the final piece of the puzzle, and its performance will undoubtedly revolutionize deep-sea ROV applications. So, as we dive deeper into the world of technology and exploration, remember that every challenge has a solution.

With the right tools and a bit of ingenuity, we can unlock the secrets of the ocean and push the boundaries of what's possible.

Thanks for joining me on this adventure, and I can't wait to share more insights with you soon!

Hello everyone! Today, I want to share a fascinating story about innovation and resilience in the face of a global challenge.

As we navigate through these times, it's crucial to understand how technology can play a pivotal role in addressing pressing issues.

So, let's dive into a remarkable journey that showcases the power of engineering and collaboration in the fight against COVID-19.

Imagine a top-tier laboratory instrumentation manufacturer faced with the urgent need to scale up COVID-19 test production.

The challenge was clear: they needed fully automated systems capable of storing large quantities of samples in confined spaces while ensuring quick and accurate access.

This was no small feat.

They had to tackle several key challenges, including the movement of multi-tube cassettes weighing between 2 and 3 kilograms at high accelerations, which required powerful drives.

Additionally, they needed to fit 6 drives side by side in a pre-specified electrical cabinet while maintaining a lightweight design for easy handling during shipping and reassembly.

To top it off, these systems had to operate in refrigerated conditions, between three and five degrees Celsius, which created motion problems during transport.

To address these challenges, the solution came in the form of Gold DC Whistle drives. compact, panel-mount network and up to 1.6 Kilowatt of continuous power

These drives were chosen for their optimal blend of performance and compactness.

They offered up to 20 amps at one hundred volts, all while weighing just 267 grams.

Their low voltage and negligible electromagnetic interference eliminated the need for external EMI filters, and their compact design allowed for six drives to fit snugly side by side in the electrical cabinet.

Fewer components meant smaller volume, reduced weight, and lower costs.

However, intermittent faults did arise during transport and reassembly due to temperature fluctuations.

Fortunately, Elmo's EAS software proved to be a game-changer for troubleshooting.

Its data recording capabilities enabled service technicians to pinpoint root causes and retune the drives to counteract temperature-related issues.

The results were nothing short of impressive.

The global deployment of refrigerated storage modules powered by Elmo drives ensured twenty-four-seven operation, supporting worldwide COVID-19 testing efforts.

This next-generation platform featured advanced Elmo drives with functional safety capabilities, making a significant contribution to identifying COVID-19 carriers for isolation and disease prevention.

As Haim Monhait, the CEO of Elmo, expressed, "We are honored that our drives are a part of this essential project.

We are happy to serve our customers, but we are most proud that we are able to help mankind fight the Coronavirus."

So, as we reflect on this story, let it inspire us to recognize the incredible impact of technology and teamwork in overcoming challenges.

Together, we can make a difference.

Thank you for listening!

Hello everyone, I'm Ethan, and today I want to share an inspiring story about innovation and collaboration in the world of technology.

You see, every challenge presents an opportunity, and what I'm about to tell you is a perfect example of that.

So, if you're curious about how cutting-edge solutions can emerge from complex problems, stick around.

You won't want to miss this. Let's dive into the story of System Logistics, a leading global supplier of intralogistics solutions.

They faced a significant challenge: the need to develop a flexible, modular laser-guided vehicle, or LGV, to replace traditional fixed rail shuttles.

The requirements were ambitious.

They needed maximum maneuverability in tight spaces, the ability to move laterally in any direction, and extremely compact wheels that fit completely underneath the frame for easy access from all sides.

Moreover, they aimed for a modular design with decentralized servo drives integrated into electro-mechanical modules, ensuring that the architecture would be future-proof, allowing for easy upgrades with roller tables and lifting devices.

Safety was also a priority, so they required integrated Safe Torque Off features to enhance compactness while eliminating unnecessary electrical hardware. To tackle this challenge, System Logistics turned to Elmo's high-density servo drives.

They chose the Gold Solo Double Twitter for the traction wheels, which offered extreme power density along with integrated Safe Torque Off.

For steering, they selected the Gold Solo Twitter, known for its robust power density and dual encoder feedback capabilities.

These drives were designed to be decentralized, enabling a true "plug and play" experience, which is essential for modern engineering. Antonio Cassano, an AGV Research and Development Software Engineer, highlighted the partnership approach, stating that Elmo proved to be a real ally throughout the entire process.

From the initial prototypes to the final design, there was always a direct line of communication with their engineers, both locally and at headquarters. The results were impressive.

They delivered cost-effective, innovative solutions within reliable lead times.

The motorized wheels and compact electromechanical actuators were truly "plug and play," enhancing flexibility and responsiveness to market demands.

They also minimized assembly costs and times through standalone electromechanical modules, paving the way for a future-proof modular architecture that allows for easy system upgrades. Luca Bandini, the AGV Software and Electrical Manager, emphasized the strategic decision to integrate Elmo's servo drives into their electromechanical modules.

He noted that this choice meant selecting hardware with outstanding power density, energy efficiency, and ruggedness.

Elmo provided the best hardware to meet all these needs. So, as you can see, when faced with a challenge, the right partnerships and innovative thinking can lead to remarkable solutions.

Remember, every technical problem has a logical solution; it's just about finding the right approach.

Thank you for joining me today, and I hope this story inspires you to tackle your own challenges with confidence and creativity.

Hey there!       It's Kira, and I'm excited to share a fascinating story that highlights the incredible intersection of technology and medicine.

Today, we're diving into the groundbreaking work being done at Imperial College London, where researchers are developing a revolutionary robotic catheter system designed specifically for brain tumor treatment.

So, why should you stick around? Because this isn't just about technology; it's about how innovation can save lives and transform the way we approach complex medical challenges. Now, let's set the stage.

The team at Imperial College faced some daunting requirements.

They needed to navigate a steerable needle through brain tissue with an astonishing accuracy of just ten micrometers.

Imagine that level of precision! They also aimed to deliver chemotherapy directly to deeply embedded tumors using a Programmable Bevel tip Needle, or PBN for short.

The stakes were high, as any errors in this four-axis system could lead to irreparable harm.

Plus, they had to operate in an environment that demanded compact, quiet components that wouldn't interfere with crucial surgical instruments.

Talk about pressure! So, how did they tackle these challenges? They turned to Elmo's medical-grade motion control components.

The Gold Twitter servo drives they selected are the smallest certified drives available, measuring just 35 millimeters by 30 millimeters.

These drives boast ultra-low electromagnetic interference, meeting strict international standards without needing external filters.

The Platinum Maestro controller, cycling at 250 microseconds, provides high-performance closed-loop control, ensuring everything runs smoothly. Let's talk about the technology itself.

The PBN consists of 4 interlocking segments, each equipped with drug delivery channels and fiber optic shape sensing.

By pushing these segments forward, the needle tip can curve and navigate through delicate brain structures while delivering chemotherapy directly to tumor tissue.

It's a remarkable feat of engineering! And what were the results of this innovative approach? The system achieved micron-level precision, enabling safe navigation through the intricate landscape of brain tissue.

Development time was significantly reduced thanks to user-friendly features and simplified integration.

The reliability of this medical-grade technology met the stringent requirements of operating theaters, all while maintaining a minimal footprint for easy integration into portable surgery stations. As researcher Eloise Matheson put it, "In addition to the core benefits of the Elmo Motion Control technology, a key factor in our choice was the reduced development time." Professor Ferdinando Rodriguez y Baena added, "The system will sense and perceive intraoperative brain anatomy at unmatched accuracy, precision, and update rates." So, there you have it! A glimpse into how cutting-edge technology is reshaping the future of medical procedures.

Hey, It's Kira again and Today I want to share an inspiring story about innovation and collaboration in the world of technology.

You might be wondering, what's in it for you? Well, if you've ever faced a technical challenge or felt overwhelmed by complex systems, this narrative will not only enlighten you but also motivate you to see how teamwork and the right tools can lead to groundbreaking solutions.

Let's dive into the fascinating journey of AB Dynamics, a company that set out to create the Guided Soft Target, or GST.

This isn't just any robotic platform; it's designed for Advanced Driver Assistance Systems testing.

Imagine a platform that can move at highway speeds on tiny wheels, all while keeping a low profile of just twelve point five centimeters.

It had to provide precise steering, even when turning at a complete stop, all while battling high friction.

And if that wasn't enough, it needed to operate reliably in extreme outdoor conditions—think temperature fluctuations, shock, vibration, and contamination.

So, how did they tackle this formidable challenge? AB Dynamics partnered with Elmo, a company known for its compact, high-power servo drives.

Together, they developed two Gold Drum drives, each with a 100 amp output and only 75 millimeters tall, to power a single rear drive wheel.

They also utilized the Gold Trombone drive, which boasts the highest power density for the steering motor.

With phase advance technology, these motors could operate several times faster than their rated speed, achieving an impressive ninety-nine point six percent efficiency.

This meant the GST could run all day on a single battery charge, all while withstanding harsh track conditions. The results were nothing short of remarkable.

AB Dynamics successfully achieved highway speed operation with precise steering control, enabling accurate test sequence repetition for reliable ADAS testing.

The platform's all-day operation capability on a single battery charge proved its reliability across AB Dynamics' entire track testing product line.

As Matthew Hubbard, the COO at AB Dynamics, puts it, "We have adopted Elmo motor drives across our track testing products, and they have proved to be extremely reliable.

We're currently working on a new product that is only feasible due to the availability of Elmo's Gold Twitter drive, which has unparalleled power density." This partnership is paving the way for the next generation of GST, promising even better performance.

So, as you reflect on this story, remember that with the right mindset and collaboration, even the most complex challenges can lead to extraordinary innovations.

Hey everyone, it's Kira.

Today, I want to dive into a fascinating challenge faced by a semiconductor test equipment manufacturer, Proaut Technology GmbH.

Now, if you've ever wondered how technology pushes the boundaries of what's possible, you're in for a treat.

This story is not just about machines; it's about innovation, precision, and the relentless pursuit of excellence.

So, stick around, because by the end, you'll see how a blend of creativity and technology can lead to remarkable solutions. Proaut was on a mission to upgrade their PMA wafer testing series.

They aimed to boost their throughput from thirty thousand components per hour to an impressive forty thousand.

That's a thirty percent increase! But here's the kicker: they needed to build testing machines that could maintain this breakneck speed while ensuring precision positioning.

Any overshoot or oscillation could introduce measurement errors, and in this industry, accuracy is everything. Imagine working with devices that measure in mere millimeters.

The equipment had to be compact yet incredibly precise.

On top of that, cramming multiple drives into a small space posed significant heat dissipation challenges.

In an industry where downtime can cost hundreds of thousands of dollars per hour, performance degradation was simply not an option. So, how did Proaut tackle this monumental challenge? They turned to Elmo's Gold Whistle servo drive family.

This innovative solution featured a gain scheduling algorithm that automatically adjusted controller parameters based on the working point, allowing for faster settling.

With over 99 percent efficiency, it minimized heat dissipation in those compact spaces.

The ultra-compact size meant a smaller cabinet and reduced machine footprint, which is a game-changer in design.

Plus, it came with built-in safety functionality, including "safe torque off" for quicker restarts, and utilized EtherCAT and CANopen protocols for ultrafast cycle times and minimal jitter. The results were nothing short of impressive.

Proaut achieved that 30 percent throughput increase, moving from 30000 to 40000 components per hour.

They found a high-reliability solution that significantly reduced the risk of downtime.

The compact drive design led to a smaller machine footprint, and the improved precision ensured fast settling positioning performance. As the Proaut team put it, "The servo controllers of Elmo Motion Control fully meet all the criteria for our application.

They are ruggedly constructed and predestined for use in our precision measurement machines." So, there you have it! A remarkable journey of overcoming challenges through innovation and technology.

Remember, every technical problem has a logical solution; it's just about finding the right approach.

Hello everyone    I'm Kira, and today I want to take you on a journey through an incredible story of innovation in the world of automatic testing machines.

Now, you might be wondering, what's in it for you? Well, this tale not only showcases cutting-edge technology but also highlights how creative problem-solving can lead to remarkable advancements in efficiency and precision.

So, stick around, because you won't want to miss the insights that can inspire your own approach to challenges. Let's dive into the challenge faced by a leading global manufacturer.

They set out to develop the FP4080, a high-speed automatic tester designed specifically for semiconductors and electronic boards.

The requirements were nothing short of ambitious.

They needed precision down to 20 micrometers, with a repeatability of just 5 micrometers.

On top of that, they aimed to process eight hundred thousand boards annually, utilizing eight flying probes that could operate at a staggering one hundred eighty touches per second.

And if that wasn't enough, they also required a compact design that could fit 12 drives into minimal space. Now, let's talk about the solution that emerged.

Elmo's nano Gold Twitter drives were chosen for their ultra-compact design, weighing in at less than one ounce, while delivering exceptional performance.

These drives boasted 500 watts each in a specialized twelve-drive board configuration.

With an impressive ninety-nine percent efficiency thanks to Fast and Soft Switching technology, they also produced negligible electromagnetic interference, which meant no need for bulky filters.

All of this was coordinated seamlessly through the Platinum Maestro controller via an EtherCAT network. The results were nothing short of transformative.

The new system achieved twenty-three percent faster synchronized motion compared to previous solutions, significantly boosting both throughput and machine stability.

Remarkably, they managed to reduce the weight of the granite table by five hundred kilograms, which not only improved performance but also cut down development costs.

This empowered the engineering team to innovate further. This story is a testament to how innovative motion control technology can push the boundaries of what's possible in semiconductor testing.

It delivers precision, efficiency, and reliability—all packed into one compact solution.

So, as you reflect on this journey, think about how you can apply these lessons in your own work and challenges.

Thank you for joining me today!